Scrap & Yield Analysis Template (FPY, RTY)
First-pass yield per step, rolled throughput yield across the line, scrap cost at unit cost and a Pareto of scrap by reason with cumulative %.
Scrap & Yield Analysis Template (FPY, RTY) is a free Excel workbook: 4 sheets, 298 live formulas and realistic sample data throughout, 19 KB as .xlsx.
The formulas are printed on this page, unedited, so you can check the method before downloading anything. Swap in your own numbers and the whole file recalculates — which is the part no chat window can hand you. Opens in Excel, Google Sheets, Numbers and LibreOffice; no add-in and no macro.
A look inside
This is a real slice of the Batches sheet from the actual file — not a screenshot, and not a mock-up. Cells shown in violet are live formulas, exactly as they arrive.
| # | Date | Surface finish | Weld defect | Contamination | Handling damage | Total scrap | Check |
|---|---|---|---|---|---|---|---|
| 2 | 2026-09-07 00:00:00 | 1 | 0 | 1 | 0 | =SUM(G2:K2) | =E2-F2-L2 |
| 3 | 2026-09-07 00:00:00 | 0 | 10 | 2 | 2 | =SUM(G3:K3) | =E3-F3-L3 |
| 4 | 2026-09-07 00:00:00 | 10 | 0 | 4 | 0 | =SUM(G4:K4) | =E4-F4-L4 |
| 5 | 2026-09-07 00:00:00 | 3 | 3 | 1 | 2 | =SUM(G5:K5) | =E5-F5-L5 |
| 6 | 2026-09-08 00:00:00 | 0 | 0 | 2 | 3 | =SUM(G6:K6) | =E6-F6-L6 |
| 7 | 2026-09-08 00:00:00 | 2 | 11 | 0 | 1 | =SUM(G7:K7) | =E7-F7-L7 |
| 8 | 2026-09-08 00:00:00 | 8 | 0 | 3 | 2 | =SUM(G8:K8) | =E8-F8-L8 |
| 9 | 2026-09-08 00:00:00 | 3 | 0 | 0 | 3 | =SUM(G9:K9) | =E9-F9-L9 |
What’s in the file
What it explains
- Rolled throughput yield is the honest number
- Scrap at the end costs more than scrap at the start
- The Pareto sorts itself
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